This study investigates the integrated planning of production, maintenance, and quality control in a hybrid manufacturing-remanufacturing system, accounting for deterioration, variability in the quality of returned products, carbon emissions, and outsourcing opportunities. The network consists of a manufacturer collaborating with an outsourcing remanufacturing provider. The manufacturer operates a single failure-prone machine to produce new products and to remanufacture returned ones. Recovered products that the manufacturer cannot process are sent to the outsourcing provider for remanufacturing. The system generates harmful emissions, potentially leading to environmental taxes and sanctions. We formulate a mixed-integer nonlinear programming model to determine the optimal integrated manufacturing, remanufacturing, outsourcing, and preventive maintenance plan. Eventually, the proposed strategy minimizes total economic costs and defects and ultimately reduces carbon emissions. We use a global solver for solving small instances, while a genetic algorithm metaheuristic is developed for larger ones. Extensive computational experiments reveal that the developed genetic algorithm is highly efficient, achieving gaps of less than 0.95% within shorter execution times for small instances and significantly outperforming the solver in larger ones. The results show that the integrated outsourcing strategy, combined with accounting for carbon emissions from both new and remanufactured products, significantly reduces the reliance on new products, leading to notable cost savings and environmental benefits. These savings become more pronounced as the number of returns increases.

In this study, we investigate a production planning problem in hybrid manufacturing remanufacturing production system. The objective is the determine the best mix between the manufacturing of new products, and the remanufacturing of recovered products, based on economic and environmental considerations. It consists to determine the best manufacturing and remanufacturing plans to minimising the total economic cost (start-up and production costs of new and remanufactured products, storage costs of new and returned products and disposal costs) and the carbon emissions (new products, remanufactured products and disposed products). The hybrid system consists of a set of machines used to produce new products and remanufactured products of different grades (qualities). We assume that remanufacturing is more environmentally efficient, because it allows to reduce the disposal of used products. A multi-objective mathematical model is developed, and a non dominated sorting genetic algorithm (NSGA-II) based approach is proposed. Numerical experience is presented to study the impact of carbon emissions generated by new, remanufactured and disposed products, over a production horizon of several periods.

In this study, we investigate a production planning problem in hybrid manufacturing remanufacturing production system. The objective is the determine the best mix between the manufacturing of new products, and the remanufacturing of recovered products, based on economic and environmental considerations. It consists to determine the best manufacturing and remanufacturing plans to minimising the total economic cost (start-up and production costs of new and remanufactured products, storage costs of new and returned products and disposal costs) and the carbon emissions (new products, remanufactured products and disposed products). The hybrid system consists of a set of machines used to produce new products and remanufactured products of different grades (qualities). We assume that remanufacturing is more environmentally efficient, because it allows to reduce the disposal of used products. A multi-objective mathematical model is developed, and a non dominated sorting genetic algorithm (NSGA-II) based approach is proposed. Numerical experience is presented to study the impact of carbon emissions generated by new, remanufactured and disposed products, over a production horizon of several periods.

In this study, we investigate a production planning problem in hybrid manufacturing remanufacturing production system. The objective is the determine the best mix between the manufacturing of new products, and the remanufacturing of recovered products, based on economic and environmental considerations. It consists to determine the best manufacturing and remanufacturing plans to minimising the total economic cost (start-up and production costs of new and remanufactured products, storage costs of new and returned products and disposal costs) and the carbon emissions (new products, remanufactured products and disposed products). The hybrid system consists of a set of machines used to produce new products and remanufactured products of different grades (qualities). We assume that remanufacturing is more environmentally efficient, because it allows to reduce the disposal of used products. A multi-objective mathematical model is developed, and a non dominated sorting genetic algorithm (NSGA-II) based approach is proposed. Numerical experience is presented to study the impact of carbon emissions generated by new, remanufactured and disposed products, over a production horizon of several periods.

This paper investigates capacity planning with outsourcing under reliability-maintenance constraints. The considered supply-chain consists of a single-manufacturer and multiple-subcontractors. The manufacturer’s company is composed of a single unit subject to random failures. Corrective maintenance is endorsed when failures occur, and preventive maintenance can be carried out to reduce the degradation. The high in-house costs and the incapacity motivate the manufacturer outsourcing to independent subcontractors. In addition, based on the principle of comparative advantage, the manufacturer balances between in-house capacities and outsourcing services, which minimises the total cost. The aim is to propose a new policy based on the combination between integrated-maintenance and outsourcing policies. A mathematical model and an optimisation procedure have been developed in order to determine the best in-house production-maintenance and outsourcing plans for the manufacturer while minimising the total cost. In order to show the applicability of our approach, we conduct experimentations to study the management insights.

This paper investigates capacity planning with outsourcing under reliability-maintenance constraints. The considered supply-chain consists of a single-manufacturer and multiple-subcontractors. The manufacturer's company is composed of a single unit subject to random failures. Corrective maintenance is endorsed when failures occur, and preventive maintenance can be carried out to reduce the degradation. The high in-house costs and the incapacity motivate the manufacturer outsourcing to independent subcontractors. In addition, based on the principle of comparative advantage, the manufacturer balances between in-house capacities and outsourcing services, which minimises the total cost. The aim is to propose a new policy based on the combination between integrated-maintenance and outsourcing policies. A mathematical model and an optimisation procedure have been developed in order to determine the best in-house production-maintenance and outsourcing plans for the manufacturer while minimising the total cost. In order to show the applicability of our approach, we conduct experimentations to study the management insights.